Learners explore casting principles, types, forgeability of materials, and casting defects. Next, the course covers forging, shaping metals through compression for strong, durable components. Participants study closed and open die forging, material forgeability, and typical operations, developing skills through practical application. Finally, the course delves into welding, a crucial metal-joining process. Learners understand weld joint types, welding symbols, procedures, welder qualifications, and consumable selection. Through case studies, they learn to identify and mitigate welding defects, adhering to industry standards. Throughout the course, instructional tasks, practical exercises, and real-world applications help to reinforce learning. Graduates will excel at developing, building, and maintaining heavy manufacturing components, preparing to contribute to industrial efficiency and innovation.
Course Objectives
Online
3 units
IITM Pravartak Technologies Foundation
Technology Innovation Hub (TIH) of IIT Madras
and
L&T EduTech
Rs. 1900/- Inclusive of Tax
Students pursuing Diploma/ UG /PG Programs in Mechanical/Manufacturing /Mechatronics Engineering
Basics in Manufacturing process
7
Mr. Naveen Jaiswal
Head - Design Quality Assurance & Design for Manufacture
Head- Knowledge Management Cell, L&T Heavy Engineering, Hazira, Gujarat Mr. Naveen Jaiswal, a B.Tech. graduate in Mechanical Engineering from IIT Kanpur, is the Head of Design Quality Assurance & Design for Manufacture and Head of Knowledge Management at L&T Heavy Engineering, Mumbai. With over three decades at L&T, Mr. Jaiswal's extensive experience spans Engineering, Manufacturing, Procurement, Project Management, Site Work, and Marketing for Process and Power Plants. He has led prestigious projects, managed the engineering for Shell Coal Gasifiers, and developed a powerful Knowledge Management Portal that has significantly improved design and manufacturing efficiency at L&T Heavy Engineering.
Dr.J Bhaskaran,
Subject Matter Expert- L&T EduTech
Dr. J Bhaskaran, a distinguished Mechanical Engineering expert with 30 years of combined teaching and industry expertise, holds a PhD from Anna University. He has authored 20 papers in Scopus-indexed journals with over 70 citations and supervised MS and PhD students. Currently with L&T EduTech, he focuses on Digital Manufacturing and Automation. Dr. Bhaskaran has conducted technical courses for leading companies like L&T, Ford India Ltd, and Apollo Tyres. He is a member of Indian Society for Technical Education and Society of Automobile Engineering (USA). As former Head of Mechanical Engineering, he secured re-accreditation for Anna University's Mechanical Engineering Department twice under the NBA-new Tier-II-Washington accords.
Brief introduction to manufacturing, Overview of Primary and secondary Manufacturing Process, Introduction to Casting technology, Casting in Industries-Overview, Principles of gate design for castings, Principles of Riser design for castings, special casting methods, Melting and pouring practices for production of Cast Iron family, steel and non-ferrous metals and alloys, Heat treatment of Castings.
Introduction to Forging Process, Forgeability and Forgeable Materials, Types of Forging Process, Types of Forging operations in Closed and open die, Steel Melting and Ingot casting, Typical operations involved in Open die forging of Shell Forging, Typical Forging defects, Design of Forging die and forging tools, Forging temperature of different class of materials, Overview of ASME codes for Forgings.
Types and Categories of Weld Joints, Welding Symbol Representation, Types of Welding Position, Base Metal, Filler Metal and Weld metal- classification (P, F, A numbering) based on Metallurgy, Welding Procedure Specification (WPS), Procedure Qualification Records (PQR), Welder qualification, Welding Consumable Specifications, estimation (ASME Sec II-C), Welding defects, Good Engineering practices for different materials, Distortion control