Program Description

This course will cover the fundamental principles, advanced techniques, and cutting-edge technologies required for producing high-quality welded components in process plant equipment.

Welding Procedure for Manufacturing Process Plant Equipment: Learn several welding techniques, such as SMAW and GTAW, and gain hands-on experience conducting welding processes specific to process plant equipment.

Special Welding Techniques and Post-Weld Treatment Procedures: Investigate specialized welding techniques and post-weld treatments such as thermite welding and stress relief to assure the integrity of welded components. Quality Control Techniques, Welding.

Automation, and IoT 4.0: Discover non-destructive inspection procedures, dimensional checks, and how automation and IoT 4.0 technologies are transforming welding through real-time monitoring and predictive maintenance. Learners will obtain the knowledge and skills to excel at welding procedures, post-weld treatments, and quality control in heavy Manufacturing

Course Objectives

  • To Understand fundamentals of welding techniques, including SMAW and GTAW, tailored for manufacturing process plant equipment
  • To develop hands-on skills in setting up and executing specialized welding processes
  • To explore advanced welding practices and post-weld treatment procedures to enhance the integrity and reliability of welded components
  • To learn quality control techniques and non-destructive inspection methods to ensure weld quality and consistency in heavy manufacturing
  • To integrate automation and IoT 4.0 technologies into welding processes, leveraging real-time monitoring and data analytics for optimized productivity

Key Highlights

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Overview of Plasma Arc Welding and specialized welding such as Submerged Arc Welding, Electro Slag Strip Cladding, Plasma welding etc.

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Welding process- Friction stir welding, Thermite Welding, Tandem Welding, Multi-pass welding etc.

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Post weld Heat Treatment Processes

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Quality control and Non Destructive Testing methods

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Industry 4.0- Automation in welding Process

Course enrollment data

Learning Format

Online

Duration

3 units

Certified by

IITM Pravartak Technologies Foundation
Technology Innovation Hub (TIH) of IIT Madras and
L&T EduTech

Program Fee

Rs. 1900/- Inclusive of Tax

Downloads

Program Description

Education Qualification

Students pursuing Diploma/ UG /PG Programs in Mechanical/Manufacturing/ Mechatronics Engineering

Suggested Prerequisites

Basics in Manufacturing process

Teaching Hours

7

Lead Faculty

Mr. Naveen Jaiswal

Head - Design Quality Assurance & Design for Manufacture

Head- Knowledge Management Cell, L&T Heavy Engineering, Hazira, Gujarat Mr. Naveen Jaiswal, a B.Tech. graduate in Mechanical Engineering from IIT Kanpur, is the Head of Design Quality Assurance & Design for Manufacture and Head of Knowledge Management at L&T Heavy Engineering, Mumbai. With over three decades at L&T, Mr. Jaiswal's extensive experience spans Engineering, Manufacturing, Procurement, Project Management, Site Work, and Marketing for Process and Power Plants. He has led prestigious projects, managed the engineering for Shell Coal Gasifiers, and developed a powerful Knowledge Management Portal that has significantly improved design and manufacturing efficiency at L&T Heavy Engineering.

Dr.J Bhaskaran,

Subject Matter Expert- L&T EduTech

Dr. J Bhaskaran, a distinguished Mechanical Engineering expert with 30 years of combined teaching and industry expertise, holds a PhD from Anna University. He has authored 20 papers in Scopus-indexed journals with over 70 citations and supervised MS and PhD students. Currently with L&T EduTech, he focuses on Digital Manufacturing and Automation. Dr. Bhaskaran has conducted technical courses for leading companies like L&T, Ford India Ltd, and Apollo Tyres. He is a member of Indian Society for Technical Education and Society of Automobile Engineering (USA). As former Head of Mechanical Engineering, he secured re-accreditation for Anna University's Mechanical Engineering Department twice under the NBA-new Tier-II-Washington accords.

Learning Schedule

Overview of Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW), Gas Metal Arc welding (GMAW), Flux Cored Arc Welding (FCAW), Submerged Arc Welding(SAW), Electro Slag Strip Cladding (ESW Strip Cladding), SASC (Submerged Arc Strip Cladding), Plasma Arc Welding, Laser Beam Welding, Electron Beam Welding, Resistance Welding, and Additive Manufacturing.

Thermit Welding, Friction Stir Welding, Tandem Welding, Explosive Welding, Multi-pass Welding, Welding Parameters in quality Weld, Stress Relieving, Normalizing, Tempering, Types of Furnaces

Introduction to Quality Control, Design for Inspection, Non-destructive Inspection types - I,II and III, Standards & Codes, Dimensional check, Destructive Testing, Surface Preparation and its Methods, Automation in Welding Process, Industry 4.0 and Digitalization



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